1.3D printing material screening system

 

Product advantages

The 3D printing material powder is put into the airtight material bucket in advance. The valve below the material bucket can control the passing speed of the powder. The powder enters the vibrating feeder below, and the vibrating feeder uniformly transports the material to the ultrasonic vibrating screen through vibration. The ultrasonic vibrating screen generates three-dimensional motion through the vibrating motor, which forces the material to jump and roll on a certain track on the screen. The ultrasonic anti-clogging system can disperse the electrostatic clumping and sticky powder, accelerate the efficiency of the screen, and the smaller powder fall through the screen, discharge from the lower discharge port, and enter the air-tight buffer barrel through the soft silica coupling for alternate. The larger powder moves in a certain trajectory on the screen and is discharged from the upper discharge port. Connect into the airtight buffer barrel to complete the screening operation. Considering that some 3D printing materials need to be protected by inert gas during the screening process, the equipment has reserved air inlets and exhaust ports.

 

System equipment

 

 

2.Ready-mixed flour and breaded flour production line

 

Powder supply system process

 

System interpretation
● The system consists of dust-free feeding, vacuum feeder, straight-line screen, buffer storage bin,
mixer, packaging machine, rechecker, inkjet printer, roller conveyor, etc.

 

Powder supply system site

 

3.Biscuit powder supply system

 

Biscuit powder supply system process

 

System interpretation
● The system consists of a bag feeding station, a buffer storage bin, a distribution valve, a weighing bin, and a dough mixer
● 4 vertical kneading machines, volume: 4 packets of flour
● The amount of flour used is 2 packets, and the rest are auxiliary materials
● Beat: 1 minute to add flour, 3-5 minutes to mix flour, 8 minutes to come out, 15 minutes/time

 

4.Pastry feeding system

 

Pastry feeding system process

 

Pastry feeding system process
● The system consists of a feeding station, a buffer storage bin, a vacuum feeder, a pulse dust collector, a weighing bin, etc.
● The dust-free feeding and vacuum feeding machine lifts the flour and powdered sugar into the buffer bin, and then performs online weighing
through positive pressure to realize the weighing of 30-60 kg white sugar into the mixing tank and mix for 60-90S
then add 50-90 kg flour and mix for 8 minutes to repeat the operation.

 

Pastry feeding system scene

 

 

5.Sesame cake powder supply system

 

Sesame cake powder supply system

Use dust-free feeding and vacuum feeder to lift sesame and powdered sugar into the buffer bin, and then lift into the temporary storage bin after weighing. The flour enters the buffer bin and the online weighing bin under positive pressure to achieve sugar weighing 75 kg and 25 kg of sesame into the mixing tank and mix for 5 minutes, then put in 150kg flour, and repeat the operation for 3 minutes.

 

Sesame cake powder supply system process

System interpretation
● The system consists of flour, sugar, sesame buffer silo, screw conveyor, weighing silo,feeding station, vacuum feeder, roots blower,
positive pressure shut-off blower, distribution valve and other related equipment

 

Sesame cake powder supply system site

 

6.Intelligent dust-free screening system

 

With the development of society and the improvement of people's living requirement, the public's food safety and hygiene requirements are getting higher and higher. The major food enterprises control the food safety from the source of food production. Before the flour feed into the dough mixer, it is need safety protection screening, to prevent foreign matter into the next process, and ultimately cause food safety problems, causing consumer complaints.Food companies increasingly need management tools in the development process to visualize the entire business process.

Gaofu provides raw material receiving, online screening, and multi-point feeding system services to our customers for different enterprise scales and processing volumes.

 

 

The intelligent dust-free screening system integrates intelligent, environmentally screening systems for feeding, screening, and dust removal. The entire system is controlled by a keyboard, which truly realizes intelligent screening.

 

There are external reasons that cause the production of dust in the food industry，such as environmental, foreign matter and personnel problems.One,Light powder materials are prone to ground powder and dust generated during screening during large-scale feeding and transportation. Two,The received materials are generally divided into: 25/50 kg, ton bags, and bulk trucks. The diameter of the feeding port and the feeding pressure will cause dust to varying degrees.Three, Manually repacking and transshipment of flour cannot avoid the risk of secondary pollution during transshipment, and at the same time increases labor intensity. It will also cause dust (safety hazard) in the food industry.
We konw the hazards of dust in the food industry,dust can cause hazards such as environmental protection inspections, safety hazards, low work efficiency, poor sanitation, cleaning time and labor, and production safety hazards.

 

The system completes the automatic powder supply process from the flour to the kneading machine, realizes the visualization of the source, and ensures the automation of the overall project. Dust-free feeding, low environmental dust concentration, online screening, automatic transfer, low dynamic consumption, and "0" residue in the pipeline.

You can see the system advantages,One,Solve the feeding dust, and the equipment air filtration accuracy is 3 microns.Two, Give workers a fulcrum to prevent flour from overflowing.Three,Level 4 motor 20 mesh=0.85mm high-gluten flour 1500 kg/h. Four,Automatic flour supply system, complete the automatic transfer of flour from the raw material warehouse to the batching room.Fieve,We can continue to upgrade our multi-point feeding system in the future.

 

Intelligent dust-free screening system introduction

 

The intelligent dust-free screening system consists of six components: one set vibrating screen, one set negative pressure source, one set aggregate, one set feeder, one set dust collector and one set controller. The working principle is as follows: the suction pipe directly sucks the raw material from the raw material package and feeds it into the collector, and evenly feeds the raw material to the vibrating screen through the feeder. (The traditional manual feeding, unequal feeding and dust problems are obtained control). The dust generated by screening and the powder produced by the feed are automatically sucked away by the negative pressure air flow. When the work is handed over, the system can use the cleaning device that comes with the system to collect ground raw materials, material and bag corners, and artificial or transported scattered raw materials by transport to the back feeder to save raw materials. The control of the whole system is realized by the keyboard, which realizes the screening intelligentization.

 

 

The first step of the system is feeding, where dust should be reduced,Gaofu feeding station can achieve a dust-free effect,When small bags of materials need to be unpacked and enter the next process, they only need to be unpacked and put into the feeding station by hand. The materials generated during the feeding process are collected by the dust removal fan, and the materials can be intercepted by the vibrating screen to ensure that the particles enter the next process. It has the advantages of dust-free, safe, clean, and labor-saving.It can solve the needs of customers for dust-free and environmentally friendly screening.

 

The advantages of the dust-free feeding station are:Real all-in-one design.The fully enclosed structure prevents dust from flying during the feeding process, reduces labor intensity, and protects personnel in safe production. No hidden dangers in safety.The sanitary design is a clean grid, with no dead ends in the structure, easy to clean and replace.New type of mechanical support.304 stainless steel fan with large air volume to collect dust, jet self-cleaning filter element adopts quick-release design, no need for frequent replacement.

 

The dust-free feeding station is used in the food industry to produce steamed buns, buns, dumplings, noodles and other manufacturers that use flour and starch. An enterprise that integrates supporting systems such as kneading machines, dumpling machines, mixers, weighing equipment, vacuum feeding, and packaging machines. It is also suitable for enterprises such as food feeding system and ready-mixed powder system. The dust-free feeding station can be combined with the vibrating screen for feeding and screening at the same time. It can effectively prevent contact foreign objects and pollution generated during the unpacking process, such as transportation and storage pollution, storage agglomeration, insect eggs, etc.; foreign objects in the unpacking process: certificate, stitch removal rope, etc.The following combinations can meet the screening needs of different materials.

 

The technical advantage of this system is that Reduce secondary pollution, reduce food safety hazards, and realize continuous and clean production. Reduce the labor intensity of workers, reduce packaging costs and reduce losses.A conveying and metering system that realizes multi-point feeding, unloading and metering automatic integration. Use frequency conversion feeding to measure, add mixer equipment to mix ingredients.Use online screening technology to remove agglomerates, impurities, insects and other foreign matter in the material.

 

Intelligent dust-free screening system features

 

Feeding: automatic feeding systemization, eliminating human factors
Feeding: uniform feeding, no damage to the screen, easy to control, high efficiency
Screening: suitable for GMP, CE, ISO, accurate screening
Dust removal: vacuum cycle without dust, clean environment
Environmental protection: automatic collection scattered materials, cleaning and saving of raw materials

 

The technical advantage of this system is that Reduce secondary pollution, reduce food safety hazards, and realize continuous and clean production. Reduce the labor intensity of workers, reduce packaging costs and reduce losses.A conveying and metering system that realizes multi-point feeding, unloading and metering automatic integration. Use frequency conversion feeding to measure, add mixer equipment to mix ingredients.Use online screening technology to remove agglomerates, impurities, insects and other foreign matter in the material.

 

Food processing enterprises flour screening:

 

1. Large bakery, boutique pastry processing enterprises
2. Noodles, buns, steamed bread, dumplings and other integrated processing enterprises
3. Premixed powder
4. Other food processing enterprises

 

For different business size and processing capacity, Xinxiang Gaofu has three targeted design solutions

You can see the system advantages,One,Solve the feeding dust, and the equipment air filtration accuracy is 3 microns.Two, Give workers a fulcrum to prevent flour from overflowing.Three,Level 4 motor 20 mesh=0.85mm high-gluten flour 1500 kg/h. Four,Automatic flour supply system, complete the automatic transfer of flour from the raw material warehouse to the batching room.Fieve,We can continue to upgrade our multi-point feeding system in the future.

 

Solution One:

Capacity: 500-2000 kg / h
Screen mesh: 20 mesh (aperture size: 0.85mm)
Configuration options: LS-450/550 series vibrating filter S49-800 series vibrating sieve
Equipment Application Description: Bag flour → unpacking → artificial powder → vibrating sieve & filter screen → turnover bucket → dough mixer and mixer machine

 

Solution Two:

Capacity: 2000-3000 kg / hour
Screen mesh: 20 mesh (aperture size: 0.85 mm) OR 30 mesh (aperture size: 0.6 mm)
Configuration options: GF-800 clean screening feed station, SZS-800 series direct discharging vibrating sieve
Equipment Application Description: Bag flour → unpacking → artificial powder → clean screening feed station and direct discharging vibrating sieve → vacuum conveyor → dough mixer and mixer machine

 

Solution Three:

Capacity: 2000-10000 kg / hour
(aperture size: 0.85 mm) OR 30 mesh (aperture size: 0.6 mm) OR40 mesh (aperture size: 0.425 mm)
Configuration option: automatic multi-point feeding system
Equipment Application Description: Bulk Car → 40 tons of cache warehouse → positive pressure air sieve & clean screening feed station → dust removal → weighing system → dough mixer and mixer machine

 

 

A food company gave feedback that the dust-free feeding station simplifies the operation；the human-designed engineering provides safe loading and unloading for various types of sacks and boxes; saves labor, saves costs, and avoids contact pollution Problem: The vacuum conveying system realizes the clean conveying.

 

A Biological Technology Co., Ltd. reported that the system solved the problem of dust caused by manual feeding on site, improved production efficiency, and reduced labor intensity. Mechanized production of food through sieving to improve visibility.

 

 

 

In the past two years, the company has vigorously promoted the research and development and promotion of dust-free screening and feeding system solutions, and provided intelligent dust-free screening solutions for the New Materials Research Center of the Chinese Academy of Sciences, China Weapon, Nestlé, and Maiqure. It has played a positive role in upgrading the fine screening equipment and improving the product grade.

 

Nowadays, many manufacturers choose fully enclosed screening. All pipes for feeding, screening and receiving are connected in series to achieve dust-free screening. This is also the systematic trend and requirement of Gaofu certification.

 

 

 

Look at these customer testimonials can tell you why choose us.This is Gaofu provides customers with system solution services.These are many brand-name partners.

Gaofu provides products and services to many Fortune 500 companies and leading companies in various industries. The equipment application scope includes the food industry, the pharmaceutical industry, the chemical industry, and the energy and mineral industries.We not only serve the top 500 companies...No matter where you are, we can provide you with comprehensive services and support.
Customers give us many praises,these affirmation is our best gift.This shows that you can trust us.

 

 Since the establishment of our company, we have successfully applied for more than 400 patents for inventions.
Our company participates in exhibitions all over the country every year,as well as online exhibitions.The products are not only sold in Greater China,but also exported to 83 countries and regions including France ,Canada,the United States,India and so on. We have a strong team with 400 employee,we have the R&D people,professional sale team,manufacture team,quality control people,and the reception team are responsible for our customer reception work.
Gaofu Machinery sincerely welcome your visit!